Case Studies
Specific problems, what we changed, and the numbers afterward — including what we got wrong the first time. Customers are anonymized under NDA; named references are available on request.
Bringing Down a Vision System's False-Reject Rate at an Electronics Assembler
A connector-assembly line was rejecting 1.4% of good parts. Operators had started bypassing the station. We fixed the lighting before touching the algorithm, and got false rejects under 0.3% without letting real defects through.
Read the project →Cutting CNC Downtime at an Auto-Parts Plant in Indonesia by Fixing Spare-Parts Sourcing
The machines were fine. The problem was that a failed ballscrew took 5–6 weeks to arrive. We did not sell them new machines — we built a stocking list. Downtime from parts waiting dropped by roughly two-thirds.
Read the project →Retrofitting a Beverage Capping and Labeling Line in Northern Vietnam
A juice bottler was losing about 3% of output to loose caps and skewed labels. We changed two stations, not the whole line, and brought reject rate under 0.6% — here is what worked and what we got wrong first.
Read the project →Production Line Planning: Capacity Analysis and Layout Optimization
Production line planning is the core of turnkey solutions. How to scientifically analyze capacity requirements and optimize layout...
Read the project →Turnkey Project Management: Full Process Control from Contract to Acceptance
Turnkey projects are complex with high risks. How to ensure smooth delivery...
Read the project →Have a similar problem on your line?
Tell us about it →