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SMT Electronics Assembly Line
SMT 电子组装线
End-to-end SMT: paste printing, placement, reflow and AOI, with MES traceability and poka-yoke for high-mix mid-volume.
- Placement 25k–60k CPH
- SPI + AOI defect prevention
- Line changeover <20 min
- MES traceability per board
## Line stages
Paste printing → SPI → high-speed / flexible placement → reflow → AOI → depanel
## Where yield comes from
Most SMT defects originate at printing (~60%), not placement. So we put SPI right after printing to stop bad paste on the spot, rather than catching it at post-reflow AOI where rework costs several times more.
## Changeover is the flexibility lever
The pain in mid-volume is changeover. With pre-staged stencils, offline programming and pre-loaded feeders, changeover compresses to under 20 minutes. Without that, high-mix is a nightmare and utilization stays low.
## Honest capacity note
Vendor CPH (placements/hour) is a peak under ideal components and layout. Real mixed boards typically reach 60–75% of the rated figure. We quote against realistic mixed-board rates, not the peak.
Named references available on request.
